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Mentor MP - High performance DC drive solution platform
25A to 7400A Two or four quadrant operation (regenerative)
24V - 480V / 500V - 575V / 500V - 690V
Mentor MP brings DC drive technology up to date, enabling existing and new DC motors to provide economic and productive service. DC drive technology remains cost effective, efficient and is relatively simple to implement. For new applications DC provides many advantages, especially for regenerative and high power applications.
Flexible system integration
Mentor MP is a modern DC drive that is based on Control Techniques current AC drive technology, this means that Mentor MP inherits the system integration flexibility, such as:
- Three option module slots for automation control, I/O, feedback devices and communications
- Smart card for PLC program and parameter storage
- Software tools for easy configuration and monitoring
Technology for reliability and performance
Mentor MP takes a step forward in performance, robustness and reliability:
- High performance motor control:
- 32 bit microprocessor
- 35μs current sampling time
- Speed controller and ramps update 250μs
- Auto tune features for armature, field current loops and speed loop
- Galvanic isolation between power and control protects the control circuits and other equipment connected to the drive from the high voltages on the power circuit. This feature is unique on DC drives and is protected by a patent pending
- Protection system against poor industrial power supplies and lightning strikes
- Integrated drive and motor protection for:
- Over current
- Over temperature
- Phase loss
- SCR/Thyristor junction temperature
- Feedback loss
- Field loss
- Armature open circuit
Flexible field control
Internal field controller with intelligent field weakening means that 90% of applications require no additional external controller:
- Integrated field control on frame size 1 to 8A
- Integrated field control on frame size 2 to 20A
- Flux control for enhanced open loop performance
- External FXMP25 field control to 25A
Easy upgrade
Mentor MP has been designed to be an easy upgrade for Mentor II. It has the same physical dimensions and power connection layout. Software tools have been developed to easily migrate to the new platform.
- Models available for two or four quadrant (regenerative) operation
- 25A to 7400A, 24V - 480V / 500V - 575V / 500V - 690V
- Optional high-brightness LED or multi-language LCD keypad, simple configuration using plain text
- Modular parallel connection for higher power motor operation
- 12/24 pulse operation to minimize harmonics
- IP20 (NEMA 1) protection for size 1, IP10 (open chassis) for size 2A and 2B, and IP00 (open chassis) for size 2C and 2D for easy, low cost installation
- Integrated drive and motor protection for:
- Over current
- Over temperature
- Phase loss
- SCR/Thyristor junction temperature
- Feedback loss
- Field loss
- Armature open circuit
- Internal field controller with intelligent field weakening means that for 90% of applications no additional external controller is required
- Frame size 1 to 8A
- Frame size 2 to 20A
- Flux control for enhanced open loop performance
- Optional FXMP25 external field controller for current fields up to 25A
- Digital link for field control from Mentor MP or Mentor II
- Standalone digital control mode for simple application
- Flux control for enhanced open loop performance
- Intelligent field weakening
- Field forcing – for high dynamic machine reversal
- Field reversal – low dynamic machine reversing using two quadrant main stack
- Mentor MP has a field control mode for fields requiring greater than 25A
- Serial port for Modbus RTU and PC communications
- 3 Universal option module slots, allowing Mentor
MP to benefit from the solutions developed for Control Techniques market leading AC drive technology.
Each option slot allows:
- High performance PLC and motion control
- Ethernet and Fieldbus communications
- Connectivity to additional feedback devices
- Additional I/O
- Galvanically isolated control
- Smartcard for drive parameter back-up and copying, allowing rapid installation and maintenance
- Integrated PLC as standard
- Standard software features for easy integration
- PID controller
- Motorized potentiometer
- Digital lock (Slave operation from master encoder)
- Open loop control using estimated speed advanced processing based on armature voltage and field flux feedback
- Closed loop control using
- Tacho-generator feedback for connection to traditional DC motor
- Incremental encoder feedback for higher accuracy and position control
- Optional SinCos, SSI, Hiperface and EnDAT connectivity for high performance applications
- High performance control strategy
- 32 bit microprocessor
- 35μs current sampling time
- Speed controller and ramps update 250μs
- Autotune features for armature, field current loops and speed loop
Current ratings
The power ratings for the 480V, 575V and 690V configurations are shown below.
The continuous current ratings given are for a maximum ambient temperature of 40°C (104°F) and an altitude of 1000m (3,300ft). For operation at higher temperatures and altitudes de-rating is required. Overload of 150% for 30s is available with ambient temperature of 40°C (104°F) up to a maximum of 10 repetitions per hour.
230V ratings
|
MODEL |
AC INPUT CURRENT |
DC OUTPUT CURRENT |
TYPICAL MOTOR POWER |
|
CONTINUOUS |
CONTINUOUS |
150% OVERLOAD |
|
@
240Vdc |
|
A |
A |
A |
|
hp |
|
MP25A4(R) |
22 |
25 |
37.5 |
|
5 |
|
MP45A4(R) |
40 |
45 |
67.5 |
|
10 |
|
MP75A4(R) |
67 |
75 |
112.5 |
|
20 |
|
MP105A4(R) |
94 |
105 |
157.5 |
|
30 |
|
MP155A4(R) |
139 |
155 |
232.5 |
|
40 |
|
MP210A4(R) |
188 |
210 |
315 |
|
60 |
|
MP350A4(R) |
313 |
350 |
525 |
|
100 |
|
MP420A4(R) |
376 |
420 |
630 |
|
125 |
|
MP550A4(R) |
492 |
550 |
825 |
|
150 |
|
MP700A4(R) |
626 |
700 |
1050 |
|
200 |
|
MP825A4(R) |
738 |
825 |
1237.5 |
|
225 |
|
MP900A4(R) |
805 |
900 |
1350 |
|
250 |
|
MP1200A4(R) |
1073 |
1200 |
1800 |
|
350 |
|
MP1850A4(R) |
1655 |
1850 |
2775 |
|
550 |
480V ratings
|
MODEL |
AC INPUT CURRENT |
DC OUTPUT CURRENT |
TYPICAL MOTOR POWER |
|
CONTINUOUS |
CONTINUOUS |
150% OVERLOAD |
@ 400 Vdc |
@ 500 Vdc |
|
A |
A |
A |
kW |
hp |
|
MP25A4(R) |
22 |
25 |
37.5 |
9 |
15 |
|
MP45A4(R) |
40 |
45 |
67.5 |
15 |
27 |
|
MP75A4(R) |
67 |
75 |
112.5 |
27 |
45 |
|
MP105A4(R) |
94 |
105 |
157.5 |
37.5 |
60 |
|
MP155A4(R) |
139 |
155 |
232.5 |
56 |
90 |
|
MP210A4(R) |
188 |
210 |
315 |
75 |
125 |
|
MP350A4(R) |
313 |
350 |
525 |
125 |
200 |
|
MP420A4(R) |
376 |
420 |
630 |
150 |
250 |
|
MP550A4(R) |
492 |
550 |
825 |
200 |
300 |
|
MP700A4(R) |
626 |
700 |
1050 |
250 |
400 |
|
MP825A4(R) |
738 |
825 |
1237.5 |
300 |
500 |
|
MP900A4(R) |
805 |
900 |
1350 |
340 |
550 |
|
MP1200A4(R) |
1073 |
1200 |
1800 |
450 |
750 |
|
MP1850A4(R) |
1655 |
1850 |
2775 |
700 |
1150 |
575V ratings
|
MODEL |
AC INPUT
CURRENT |
DC OUTPUT CURRENT |
TYPICAL MOTOR POWER
|
|
CONTINUOUS |
CONTINUOUS |
150% OVERLOAD |
@ 630 Vdc
|
@ 600
Vdc
|
|
A |
A |
A |
kW |
hp |
|
MP25A5(R) |
22 |
25 |
37.5 |
14 |
15 |
|
MP45A5(R) |
40 |
45 |
67.5 |
25 |
30 |
|
MP75A5(R) |
67 |
75 |
112.5 |
42 |
50 |
|
MP105A5(R) |
94 |
105 |
157.5 |
58 |
75 |
|
MP155A5(R) |
139 |
155 |
232.5 |
88 |
100 |
|
MP210A5(R) |
188 |
210 |
315 |
120 |
150 |
|
MP350A5(R) |
313 |
350 |
525 |
195 |
250 |
|
MP470A5(R) |
420 |
470* |
705 |
265 |
350 |
|
MP700A5(R) |
626 |
700 |
1050 |
395 |
500 |
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MP825A5(R) |
738 |
825* |
1237.5 |
465 |
600 |
|
MP1200A5(R) |
1073 |
1200 |
1800 |
680 |
900 |
|
MP1850A5(R) |
1655 |
1850 |
2775 |
1045 |
1400 |
*For this rating at 575V, 150% overload time is 20s at 40°C and 30s at 35°C
690V ratings
|
MODEL |
AC INPUT CURRENT |
DC OUTPUT CURRENT |
TYPICAL MOTOR POWER |
|
CONTINUOUS |
CONTINUOUS |
150% OVERLOAD |
@ 760 Vdc |
@ 700 Vdc |
|
A |
A |
A |
kW |
hp |
|
MP350A6(R) |
313 |
350 |
525 |
240 |
300 |
|
MP470A6(R) |
420 |
470* |
705 |
320 |
400 |
|
MP700A6(R) |
626 |
700 |
1050 |
480 |
600 |
|
MP825A6(R) |
738 |
825* |
1237.5 |
650 |
700 |
|
MP1200A6(R) |
1073 |
1200 |
1800 |
850 |
1000 |
|
MP1850A6(R) |
1655 |
1850 |
2775 |
1300 |
1600 |
* For this rating at 690V, 150% overload time is 20s at 40°C and 30s at 35°C .
Inputs and Outputs
|
FUNCTION |
QTY |
I/O DEFAULT FUNCTION |
RATING |
|
Analog input 1 |
1 |
Speed ref 1
|
± 10V |
|
Analog input 2
|
1 |
Speed ref 2 |
± 10V(default), 0-20mA or 4-20mA |
|
Analog input 3 |
1 |
Motor thermistor |
± 10V, 0-20mA, 4-20mA or Motor thermistor input (default) |
|
Analog output |
2 |
Speed feedback output
Current feedback output |
± 10V(default), 0-20mA or 4-20mA |
|
Digital input |
3 |
Run reverse input
Local/Remote select
Jog forward input |
+24V |
|
Digital input / output |
3 |
At speed output
Reset input
Run forward input |
+24V |
|
Relay |
2 |
Drive OK indicator
|
Normally closed |
|
Drive enable |
1 |
Drive enable
|
+24V |
|
+24V External input |
1 |
External 24V supply
|
+24V |
Conformance
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Humidity 95% maximum (non condensing) at 40°C (104°F)
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Ambient temperature -15°C to +40°C (5°F to +104°F), 55°C (131°F) with derating
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Altitude: 0 to 3000m (9,900ft), derate 1% per 100m between 1000m (3,300ft) and 3000m (9,900ft)
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Vibration: Tested in accordance with IEC 60068-2-64
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Mechanical shock tested in accordance with IEC 60068-2-29
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Storage temperature -40°C to +70°C (-40°F to +158°F)
-
Electromagnetic immunity complies with EN 61800-3 and EN 61000-6-2
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Notch Immunity to IEC60146-1-1 class A
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IEC 61800-5-1 Electrical safety
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IEC 61131-2 I/O
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EN 60529 Ingress protection
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UL508C
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EN 61000-6-4 EMC - with optional EMC filters
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RoHS compliant
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MODEL |
FRAME |
ARMATURE CURRENT
(A)* |
FIELD
CURRENT (A) |
OVERALL DIMENSION |
QUADRANTS OF
OPERATION |
|
480V
EN / IEC
cULus
|
575V
EN / IEC
cULus to 600V |
690V
EN / IEC |
Width
(W) |
Height
(H) |
Depth
(D) |
|
MP25A4(R) |
MP25A5(R) |
|
1A
|
25* |
8 |
293mm (11.54in) |
444mm (17.48in) |
222mm (8.74in)
|
2 and 4
|
|
MP45A4(R) |
MP45A5(R) |
|
45* |
|
MP75A4(R) |
MP75A5(R) |
|
75* |
|
MP105A4(R) |
MP105A5(R) |
|
1B |
105* |
293mm (11.54in) |
444mm (17.48in) |
251mm (9.88in)
|
2 and 4
|
|
MP155A4(R) |
MP155A5(R) |
|
155* |
|
MP210A4(R) |
MP210A5(R) |
|
210* |
|
MP350A4(R) |
MP350A5(R) |
MP350A6(R) |
2A
|
350* |
20 |
495mm (19.49in) |
640mm (25.20in) |
301mm (11.85in)
|
2 and 4
|
|
MP420A4(R) |
|
|
420* |
|
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MP470A5(R) |
MP470A6(R) |
470** |
|
MP550A4(R) |
|
|
550* |
|
MP700A4(R) |
MP700A5(R) |
MP700A6(R) |
2B
|
700* |
495mm (19.49in) |
640mm (25.20in) |
301mm (11.85in)
|
2 and 4
|
|
MP825A4(R) |
MP825A5(R) |
MP825A6(R) |
825** |
|
MP900A4(R) |
|
|
900* |
|
MP1200A4 |
MP1200A5 |
MP1200A6 |
2C |
1200* |
555mm (21.85in) |
1050mm
(41.34in)
*** |
611mm (24.06in) |
2
|
|
MP1850A4 |
MP1850A5 |
MP1850A6 |
1850* |
|
MP1200A4R |
MP1200A5R |
MP1200A6R |
2D |
1200* |
555mm (21.85in) |
1510mm (59.45in)
*** |
611mm (24.06in) |
4 |
|
MP1850A4R |
MP1850A5R |
MP1850A6R |
1850* |
*Current ratings are at 40°C with 150% overload for 30s. **For this rating at 575V and 690V, 150% overload time is 20s at 40°C and 30s at 35°C.
***Height including optional fit exhaust duct cover is 1252mm (49.29in) for size 2C and 1712mm (67.40in) for size 2D.
7400A is achieved by parallel connection of Mentor MP drives
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Keypads and parameter storage
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MP-Keypad is a multi-lingual, hot pluggable, backlit LCD display for Mentor MP drives |
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A memory device that can be used to back-up parameter sets and PLC programs, and copy them from one drive to another |
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SM-Keypad is a high brightness LED keypad for Unidrive SP (except frame size 0), Mentor MP and Affinity drives |
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Automation and Motion option modules
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SM-Applications Plus offers high performance programmable logic and motion control together with high speed I/O and CTNet, a high speed Fieldbus |
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User programmable logic and motion control module for standalone drive applications or for when the drive is connected to a centralized controller via I/O or Fieldbus |
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A flexible, high performance solution for programmable motion requiring high speed registration features |
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Communication option modules
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CANopen interface supports various profiles including several drive profiles |
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SM-DeviceNET option module |
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Slave/follower option module, for high performance servo applications |
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supports Ethernet/IP and Modbus TCP/IP and can generate emails. Provides high speed drive access, global connectivity and integration with IT network technologies |
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Interbus interface option module |
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Slave/follower option module |
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PROFINET is an Ethernet based industrial network protocol adapting Ethernet hardware and protocols |
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Input and Output option modules
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Flexible I/O system for remote connectivity with Control Techniques’ SM-Applications Plus and SM-Register option modules |
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Overvoltage protected I/O module |
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Module that provides digital I/O rated to 120Vac |
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Extended digital I/O, adding 32 digital high speed bi-directional I/O points to the drive |
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Extended I/O interface with reduced functionality |
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NAMUR standard I/O interface with high speed I/O |
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Extended I/O interface to increase the number of I/O points on a drive |
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Extended I/O option module with real time clock |
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Incremental encoder input and output option module that enables connection with external motion controllers |
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Incremental encoder input option module |
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Additional combined encoder input and output interface supporting Incremental, SinCos, HIPERFACE, EnDAT and SSI encoders |
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Commissioning and monitoring software
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CTSoft is a drive configuration tool for commissioning, optimizing and monitoring Control Techniques drives |
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CTScope is a real-time full featured software oscilloscope for viewing and analyzing changing values within the drive |
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Automation and motion programming software
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SyPTPro provides a full featured programming environment for PLC and motion control onboard Control Techniques AC, DC and servo drives |
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SYPTLite is a ladder diagram editor allowing users to develop simple programs for Control Techniques drives and option modules |
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CTOPCServer is an OPC compliant server for interfacing your own PC software with Control Techniques | | | | |
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