Ultrasonic Welders

In ultrasonic welding, high-frequency vibrations are applied to two parts or layers of material by a vibrating tool, commonly called a “horn or sonotrode.” Welding occurs as the result of heat generated at the interface between the parts or surfaces. This technique is fast, efficient, non-contaminating and requires no consumables. In addition to welding, ultrasonic processes can be used to insert, stake, stud weld, degate, and spot weld thermoplastics as well as seal, slit, and laminate thermoplastic films and fabrics. Ultrasonic components can be easily integrated into automated systems.

Branson nurtures OEM partnerships, working with customers to retrofit existing equipment or execute new designs. It is this partnership that makes Branson's line of OEM components unique.

Branson’s 2000X Series ultrasonic assembly systems are available in multiple control modes: time, energy, peak power, collapse and absolute distance. The 2000X assembly systems can be mounted into electrical enclosures and automation systems.
The 2000Xc system is the newest addition to Branson's 2000X series of ultrasonic assembly systems. The 2000Xc combines precise and consistent high quality welds, fast cycle times, and the process controls needs of today's manufacturing environment.
The integrated welder 2000IW+ is a self-contained ultrasonic plastics assembly system that combines a power supply module, process controls, and welding stand in a compact bench unit.
The DCX series of power supply represents Branson latest innovation in ultrasonic power technology. The product was developed with the end user in mind.
The LPX platform of low power ultrasonic systems is Branson’s latest offering for applications with power requirements of 550 Watts or less. Patented circuitry providing maximum process control.
For all its flexibility and versatility, most ultrasonic production is done using two basic modes of operation - plunge or continuous - with variations depending on the application.

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